Engineering technician (level 3)
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Information about Engineering technician (level 3)
Designing, building, servicing and repairing a range of engineering products and services.
- Knowledge, skills and behaviours
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View knowledge, skills and behaviours
Knowledge
- understanding the importance of complying with statutory, quality, organisational and health and safety regulations
- understanding of general engineering/manufacturing mathematical and scientific principles, methods, techniques, graphical expressions, symbols formulae and calculations used by engineering technicians
- understanding the structure, properties and characteristics of common materials used in the sector
- understanding the typical problems that may arise within their normal work activities/environment
- understanding approved diagnostic methods and techniques used to help solve engineering/manufacturing problems
- understanding the importance of only using current approved processes, procedures, documentation and the potential implications for the organisation if this is not adhered to
- understanding and interpreting relevant engineering/manufacturing data and documentation in order to complete their job role
- understanding the different roles and functions in the organisation and how they interact.
- understanding why it is important for an organisation to continually review their processes and procedures
- understand mathematical techniques, algebraic expressions, formulae and calculation applied to the theory of flight, aerodynamics and aviation manufacturing processes
- understand the structure, properties and characteristics of materials used in the construction of aero components, sub-assemblies and whole structures
- understand the fundamentals of electrical, electronic and fluid power theory
- understand mathematical techniques, algebraic expressions, formulae and calculation applied to the theory of flight, aerodynamics, electrical, fuel, hydraulic and pneumatic and flying control systems and aviation manufacturing processes
- understand the structure, properties and characteristics of materials used in the construction of aerospace components, sub-assemblies and whole structures
- understand the practical and theoretical requirements of aerospace electrical, electronic, mechanical, electromechanical and fluid power equipment and systems
- understand mathematical techniques, formula and calculation applied in an aircraft maintenance environment.
- understand the structure, properties and characteristics of materials used in the construction, maintenance and repair of aircraft components, whole structures and sub-assemblies
- understand the fundamentals of electrical, electronic, digital, analogue, aircraft systems and maintenance practices
- understand the regulatory and organisational requirements and need for producing, monitoring and completing aircraft continuing airworthiness document sets and associated tasks
- understand practices, processes and philosophy of aircraft maintenance for servicing, scheduled, condition based, unplanned maintenance work, and defect rectification
- understand mathematical techniques, algebraic expressions, formulae, calculation and physics applied to the theory of flight, aerodynamics and aviation maintenance processes
- understand the specific mathematical techniques, formula and calculation in a maritime electrical/electronic environment
- understand maritime electrical/electronic engineering technology and principles in the design, equipment build, operation and maintenance of maritime vessels.
- understand how to correctly select and use hand, electrical, mechanical tools and test equipment used in the Maritime Industry.
- understand the practical and theoretical requirements of maritime electrical, electronic, mechanical, electromechanical, fibre-optics, fluid power equipment and systems used on board vessels.
- understand the materials and properties used in the electrical area of the Maritime Industry
- understand the specific mathematical techniques, formula and calculation applied in a maritime mechanical fitting environment
- understand maritime engineering technology and principles applied in the design, build, operation and maintenance of Maritime vessels.
- understand material and fluid properties used in the mechanical area of the Maritime Industry.
- understand how to correctly select and use hand and mechanical tools and jigs used in the Maritime industry.
- understand the practical and theoretical requirements of maritime electrical, electronic, mechanical, electromechanical and fluid power equipment and systems used on board vessels.
- understand specific mathematical techniques, formula and calculation applied in a maritime fabrication environment.
- understand engineering terminology and principles applied in the design, build, operation and repair of maritime vessels.
- understand how to select the correct hot working process and tools / equipment.
- understand materials and processes used in the fabrication and construction area of the Maritime Industry
- understand mathematical techniques, formula and calculation applied in the fabrication, repair and installation of maritime pipe systems.
- understand engineering technology and principles applied in the design, build, operation and maintenance of maritime vessels.
- understand how to correctly select and use hand and mechanical tools and jigs used in fabrication, repair and installation of maritime pipe systems.
- understand the common and specialist pipe material (ferrous, non-ferrous and non- metallic) used in the pipework area of the Maritime Industry.
- understand the principles of brazing, welding and other hot working techniques used in the fabrication, repair and installation of pipework systems.
- understand mathematical techniques, formula and calculations in a mechatronics maintenance environment and the type of equipment being maintained
- understand mechanical, electrical, electronic, fluid power and process control principles in a mechatronics maintenance environment
- understand how equipment being maintained functions and operating parameters in individual components and how they interact
- understand fault diagnostic methods, techniques and equipment used when maintaining equipment and systems
- understand condition monitoring methods and equipment used and understand how the information gained supports the planning of maintenance activities
- understand how to minimise machinery downtime by implementing planned preventative maintenance programmes
- understand mathematical techniques, formula and calculations in a product design and development environment
- understand material applications and methods of testing (destructive and non- destructive)
- understand Computer Aided Design (CAD) methods and applications
- understand material joining applications and systems
- understand mechanical, electrical, electronic and process control systems
- understand measurement, monitoring, testing and diagnostic methods and techniques
- understand mathematical techniques, formula and calculations in a Toolmaking environment
- understand the structure, properties and characteristics of common materials used for the manufacture and repair of tooling, Moulds, Dies and jigs and fixtures
- understand the safe operation, correct selection and the application of a range of hand tools used for toolmaking and die maintenance, including grinders, drills, stones etc.
- understand the safe operation and operating principles of a range of complex and often state of the art workshop machinery (such as CNC lathes, milling, grinding and erosion machining centres, drilling and welding equipment)
- understand how to set up and operate the machinery/equipment efficiently and effectively
- understand the principles of how the relevant tools, dies, jigs and fixtures being manufactured/maintained function, the operating sequences, the purpose of individual components/systems and how they interact
- Understand the application of pneumatics, hydraulics, electrical and electronic systems as applied to various moulding, injection, pressing and similar associated machinery.
- understand mathematical techniques, formula and calculations used in a technical support environment
- understand the methods and techniques used to evaluate technical data and documentation
- understand how to identify that the data and documentation being used is current and up to date
- understand the procedure to be used for making changes to issued documentation
- understand where and how to source other areas of technical expertise/information to help solve technical problems
- understand the requirements of the customer (internal/external) and support using the appropriate tools, equipment and processes
Skills
- obtaining, checking and using the appropriate documentation (such as job instructions, drawings, quality control documentation)
- working safely at all times, complying with health, safety and environmental legislation, regulations and organisational requirements planning and where applicable obtaining all the resources required to undertake the work activity
- undertaking the work activity using the correct processes, procedures and equipment
- carrying out the required checks (such as quality, compliance or testing) using the correct procedures, processes and/or equipment
- dealing promptly and effectively with engineering/manufacturing problems within the limits of their responsibility using approved diagnostic methods and techniques and report those which cannot be resolved to the appropriate personnel
- completing any required documentation using the defined recording systems at the appropriate stages of the work activity
- restoring the work area on completion of the activity and where applicable return any resources and consumables to the appropriate location
- read and interpret relevant data and documentation used to manufacture aerospace components/systems
- assemble and disassemble aerospace mechanical components, sub-assemblies and whole systems (new and in service) as required measure and mark out of materials to carry out precision machining and hand fitting processes
- precision drilling and finishing of holes in aircraft assemblies use mechanical and or electrical/electronic measuring and or test equipment used on aircraft assemblies and systems
- apply assembly techniques (such as mechanical fasteners, welding and bonding techniques)
- use sealing and jointing techniques: use of seals, gaskets, and jointing materials contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- read and interpret relevant data and documentation used to manufacture aerospace components/systems
- assemble, disassemble and install aerospace components, sub-assemblies and whole systems (new and in service) as required such as wiring looms, anti-icing systems, electrical connectors, avionic units and using specified methods and procedures
- set up and use a range of measuring, testing, diagnostic tools, rigs and equipment, using approved methods and procedures install lighting, power supplies, engine control and instrumentation systems
- carry out testing and diagnostic activities on installed components, equipment and systems and making adjustment/rectification where applicable
- carry out precision drilling and finishing of holes in aerospace assemblies apply correct locking and securing methods and techniques (mechanical fasteners, locking and electrical bonding techniques)
- use sealing and jointing techniques: use of seals, gaskets, and jointing materials install and connect pipe-work systems and aerospace assemblies
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- read and interpret relevant data and documentation used to maintain aircraft components and systems
- select and use the correct hand and mechanical tools and equipment while carrying out maintenance of aircraft apply human factors in aviation – attitudes and behaviours to ensure aviation safety
- use mechanical and electrical measuring and or test equipment while carrying out aircraft maintenance activities
- carry out aircraft functional checks and fault diagnosis e.g. electrical bonding and earthing; flight control rigging
- use ground support equipment
- identify, control, repair and prevent damage, fatigue and corrosion of aircraft components
- maintain power-plant (piston or turbine engines), propellers or rotors
- maintain power-plant (piston or turbine engines), propellers or rotors
- use the correct bonding and assembly techniques e.g. in composite assembly
- carry out precision drilling and finishing of holes in aircraft assemblies
- identify and install mechanical fasteners
- use sealing and jointing techniques: use of seals, gaskets and jointing techniques
- assemble, repair and replace pipe work for aircraft and engine systems
- inspect, repair, remove and replace aircraft structures, components, sub-assemblies and systems
- undertake aircraft flight-line handling and operations
- carry out testing and diagnostic activities on components, sub – assemblies or whole systems, making adjustments/rectifications where applicable
- maintain aerospace components, sub – assemblies or whole systems as required undertake aircraft role configuration activities/requirements
- prepare and maintain the aircraft maintenance programme
- apply Human Factors in aviation – developing attitudes and behaviours to ensure aviation safety
- maintain relationships between the aircraft operator and the aircraft maintenance organisation recognising the regulatory responsibilities of both parties
- use relevant computer software, information systems and documentation necessary to carry out the role
- use asset and inventory management systems within a continuing airworthiness environment
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- Several options are available through the apprenticeship depending on the context of the organisation, whether in civil or military aviation, rotary or fixed wing aircraft, in continuing airworthiness management or aircraft maintenance and repair organisations.
- apply the principles and methods used to implement aviation safety management systems
- apply reliability monitoring and analysis of aircraft and their systems
- apply compliance monitoring and quality auditing of the organisation and aircraft work with other personnel internal and external to the organisation, providing good customer service
- apply fleet planning, maintenance scheduling and aircraft on the ground (AOG) requirements
- read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels
- use hand, power and machine tools to measure, mark out, cut, drill, shape and finish components to the required engineering tolerances.
- assemble, remove, maintain and overhaul components, sub-assemblies and whole systems in a maritime environment.
- apply assembly and installation methods and techniques (such as terminations, connectors, mechanical fasteners, seals, gaskets, and jointing materials) on maritime vessels.
- undertake testing, inspection and diagnostic activities on components, equipment and systems on maritime vessels, making adjustments where applicable.
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels
- measure and mark out to carry out precision machining and hand fitting processes use hand tools to cut, drill, shape and finish components to the required engineering tolerances.
- assemble, remove and overhaul components, sub-assemblies and whole systems in a maritime environment
- apply assembly and installation methods and techniques (such as mechanical fasteners, use of seals, gaskets, and jointing materials) on board ships and submarines.
- undertake the testing, inspection and diagnostic activities on components, equipment and systems on board ships and submarines and making adjustments where applicable.
- undertake planned and corrective maintenance activities on components, equipment and systems.
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- use hand and mechanical tools, jigs and test equipment safely in the Maritime Industry.
- read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels.
- carry out fabrication and construction processes through precision measuring and marking out.
- use hand tools / machinery to cut, drill, shape and finish components to the required engineering tolerances.
- assemble, remove and overhaul components in a maritime environment.
- apply assembly and installation methods and techniques (such as mechanical fasteners, use of seals, gaskets, and jointing materials) on maritime vessels.
- undertake planned and corrective repair activities on structures, components and equipment.
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels
- measure and mark out to enable the fabrication of pipework using a variety of materials (ferrous, non-ferrous and non-metallic) and processes (to include taking wire templates and jigs, setting to boards etc).
- wire templates and jigs, setting to boards etc).
- use hand and machine tools to cut, drill, shape and finish components to the required engineering tolerances.
- fabricate, install and repair pipe systems in a maritime environment.
- apply assembly and installation techniques (such as brazing, welding, mechanical fasteners, seals, gaskets, jointing materials and methods) on Maritime vessels.
- undertake testing, inspection and diagnostic activities on pipework systems on maritime vessels, making adjustments where applicable.
- undertake planned, corrective maintenance and survey activities on pipework components and systems.
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- select and set up the correct tooling and work holding devices
- select and use a range of measuring and testing equipment to check components are to the required quality and accuracy
- read and interpret relevant data and documentation used to maintain components, equipment and systems
- carry out condition monitoring of plant and equipment
- carry out planned maintenance activities on plant and equipment
- carrying out complex fault diagnosis and repair activities on high technology engineered systems such as: Maintaining mechanical equipment, Maintaining fluid & pneumatic power equipment, Maintaining electrical & electronic equipment, Maintaining process control equipment
- carrying out confirmation testing and subsequent smooth hand over of equipment & plant support the installation, testing and commissioning of equipment (where applicable).
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- read and interpret relevant data and documentation used in the design and development of components, assemblies and systems
- produce components and prototypes using a wide range of hand fitting techniques
- prepare and using lathes, milling machines, as well as other general or specialist high technology equipment such as 3D printing/additive manufacturing techniques
- use a range of mechanical, electrical and electronic testing devices and equipment
- apply mechanical principles and joining techniques to develop products, devices and equipment
- apply electrical and electronic principles to develop products devices and equipment
- identify, diagnose and rectify design problems through the whole creation process including design studio, workshops, test environments or under laboratory conditions
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- read and interpret relevant data and documentation used to produce and/or maintain tool and die components, assemblies and systems
- apply methods and techniques to produce, assemble, disassemble repair and/or maintain tools, dies, jigs and fixtures as applicable to the employer requirements
- apply methods and techniques to produce, assemble, disassemble repair and/or maintain tools, dies, jigs and fixtures as applicable to the employer requirements
- undertake testing to confirm correct operation, and of the effectiveness of repairs and maintenance activities carried out.
- undertake equipment/asset care and/or Preventative Planned Maintenance processes and procedures
- Carry out complex fault diagnosis and repair activities covering the following technologies as applicable to the tool, die, jig and fixture environment: Maintaining mechanical equipment, Maintaining fluid & pneumatic power equipment, Maintaining electrical & electronic equipment, Maintaining process control equipment
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- produce technical documentation that contains all the relevant and necessary data and information required for the technical support activity being carried out
- present the technical documentation in the required format ensure that codes, symbols and other references used in the technical documentation follows agreed uk/international conventions
- save and store technical documentation in the correct format, location in accordance with organisational and/or customer requirements
- make any changes/amendments to the technical documentation using agreed quality
- assurance control procedures
- develop effective business and/or customer relationships
- provide technical advice and guidance to others
- contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures
- produce engineering/manufacturing production plans
- obtain resources for engineering/manufacturing activities
- provide technical support services on products or services to internal and/or external customers
- obtain and control materials used in engineering/manufacturing environments implement quality control/assurance systems and procedures in an engineering/manufacturing environment
- produce documentation to supply or procure goods or services
- produce off line programs for computer numerical controlled machines
- produce programs for scanning/digitizing or co-ordinate measuring machines
- produce programs for programmable logic control equipment
- produce programs for industrial robot applications
- produce engineering software tools/programs for analysis, quality, configuration management, safety assessments, system security applications
- produce engineering drawings/models using computer aided design techniques (such as mechanical, electrical, fabrication, fluid power, integrated systems or services)
- undertake complex fault diagnostic and/or condition monitoring activities on equipment, plant or services
- carry out inspection activities on equipment/components/systems (such as mechanical, electrical, electronic, welded and fabricated.
- check and calibrate control and test equipment used in an engineering and/or manufacturing environment
Behaviours
- Personal responsibility, resilience and ethics. Comply with health and safety guidance and procedures, be disciplined and have a responsible approach to risk, work diligently at all times, accept responsibility for managing time and workload and stay motivated and committed when facing challenges. Comply with any organisational policies/codes of conduct in relation to ethical compliance
- Work effectively in teams. Integrate with the team, support other people, consider implications of their actions on other people and the business
- Effective communication and interpersonal skills. open and honest communicator, communicating clearly using appropriate methods, listening to others and have a positive and respectful attitude
- Focus on quality and problem solving. Follow instructions and guidance, demonstrates attention to detail, follow a logical approach to problem solving and seek opportunities to improve quality, speed and efficiency
- Continuous personal development. Reflect on skills, knowledge and behaviours and seeks opportunities to develop, adapt to different situations, environments or technologies and have a positive attitude to feedback and advice
- Training category (sector)
- Engineering and manufacturing
- Training level
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3
Equal to A level - Course duration
- 42 months
- Maximum funding
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£26,000
Maximum government funding for
apprenticeship training and assessment costs. - Job titles include
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- Engineering Technician
- Aerospace Technician
- Aviation Engineer
- Maritime Engineering
- Machinist
- Mechatronics Engineer and Toolmaker
View more information about Engineering technician (level 3) from Skills England.